Mill Status: All Looms Active

Fiber to
Finished Cloth.
Zero Dropped Stitches.

Precision weaving for operating rooms, aircraft cabins, and haute couture. Every bolt certified, every GSM verified, every selvedge clean.

420looms
Active
180Km/day
Output
99.6%uptime
Reliability
Finished Fabric
Colorfastness: ISO 105-C06 Grade 4-5
Width: 150cm ±1cm
L5
Dyed & Finished
Tensile Strength: 420N warp / 310N weft
GSM: 180 ±5g/m²
L4
Woven Greige Cloth
Thread Count: 120×80 per inch
Selvedge: 0 defects/100m
L3
Spun Yarn
Twist: 850 TM Z-twist
Count: Ne 30/1 combed
L2
Raw Fiber
Denier: 1.4D × 38mm staple
Micronaire: 4.2 (Premium ELS)
L1
OEKO-TEX
GOTS
FAR 25.853
OEKO-TEX Standard 100
GOTS Certified Organic
FAR 25.853 Aerospace
ISO 9001:2015
Bluesign® Approved
RWS Wool Standard
REACH Compliant
GRS Recycled Content
Zero Liquid Discharge
SA8000 Social Compliance
OEKO-TEX Standard 100
GOTS Certified Organic
FAR 25.853 Aerospace
ISO 9001:2015
Bluesign® Approved
RWS Wool Standard
REACH Compliant
GRS Recycled Content
Zero Liquid Discharge
SA8000 Social Compliance
01 // Fiber Sourcing & Testing

Raw Material
Intelligence.

Every bale tested on arrival. HVI fiber analysis, moisture regain, and nep count before a single kilogram enters the blow room.

Fiber Strength Lab
HVI 1000
Online
Moisture Regain
Auto-sampled
4hr cycle
Nep Count
USTER® AFIS
Calibrated
Trash Content
<0.8%
Pass
White cotton bolls on plant ready for harvest in sunlit field
GOTS Certified
Pima Cotton — Peru
Extra Long Staple
Denier
1.4D
Staple
38mm
Tensile
32 cN/tex
Moisture
8.2%
Micronaire
4.1
Stock
420 bales
In Stock
420 bales
Industrial polymer chips in bright white pile for textile manufacturing
OEKO-TEX 100
Polyester PET — Korea
Technical Grade
Denier
1.2D
Staple
51mm
Tensile
48 cN/tex
Moisture
0.4%
Micronaire
N/A
Stock
280 bales
In Stock
280 bales
Fine merino wool fleece in cream and white natural tones
RWS Certified
Merino Wool — New Zealand
Superfine 18.5μ
Denier
1.8D
Staple
80mm
Tensile
26 cN/tex
Moisture
14.5%
Micronaire
N/A
Stock
65 bales
Limited
65 bales
Yellow aramid fiber threads close up showing high-strength technical textile
FAR 25.853
Aramid — Germany
Flame-Retardant
Denier
2.2D
Staple
50mm
Tensile
210 cN/tex
Moisture
4.5%
Micronaire
N/A
Stock
40 bales
Allocated
40 bales
02 // Spinning & Weaving Capacity

420 Looms.
All in Rhythm.

Real-time loom monitoring via USTER® QUANTUM 4 — every end-break, every efficiency rate, every metre counted.

Total Daily Output
0m/day
Weekly Throughput
0m/week
Min Order Quantity
0metres
Lead Time (Greige)
0days

Rapier Looms

Apparel / Home Textile

72K m/day
daily output
180
Total
174
Active
190cm
Width
450 rpm
Speed
Utilization96.7%

Air-Jet Looms

Technical / Automotive

62K m/day
daily output
120
Total
119
Active
230cm
Width
900 rpm
Speed
Utilization99.2%

Jacquard Looms

Haute Couture / Upholstery

28K m/day
daily output
80
Total
77
Active
150cm
Width
280 rpm
Speed
Utilization96.3%

Water-Jet Looms

Synthetic / Microfiber

18K m/day
daily output
40
Total
40
Active
170cm
Width
750 rpm
Speed
Utilization100.0%
03 // Dyeing & Finishing Process

Colour & Function
Held to Tolerance.

Three-stage wet processing with SPC monitoring at every bath. Deviation beyond tolerance triggers automatic hold.

01

Pre-Treatment

NOMINAL
02

Jet Dyeing

NOMINAL
03

Stentering & Finishing

NOMINAL
Industrial fabric pre-treatment tanks with steam and chemical processing
PRE-TREAT
Pre-Treatment
Colorful fabric dye vats in industrial dyeing facility showing vibrant textile colors
JET-DYE
Jet Dyeing
Industrial stenter frame machine setting fabric width in textile finishing plant
STENTER
Stentering & Finishing
Process Step 01

Pre-Treatment

Scouring, bleaching, and mercerizing to prepare grey fabric for uniform dye uptake.

Temperature95°C
tol: ±2°C92%
pH Level10.5
tol: ±0.388%
Duration45 min
tol: ±5 min95%
NOMINAL — All parameters within control limits
Process Step 02

Jet Dyeing

High-temperature jet dyeing with reactive and disperse dyes. Colorfastness ISO 105-C06 Grade 4–5.

Bath Ratio1:8
tol: ±0.596%
Temp Peak130°C
tol: ±1.5°C97%
Fixation98.4%
tol: >95%98%
NOMINAL — All parameters within control limits
Process Step 03

Stentering & Finishing

Width setting, heat-setting, and functional finish application — DWR, FR, antimicrobial.

Set Width150cm
tol: ±1cm99%
Oven Temp185°C
tol: ±3°C94%
Speed28 m/min
tol: ±2 m/min90%
NOMINAL — All parameters within control limits
04 // Quality Assurance Grid

Every Bolt
Tested to Spec.

12/12
Tests Passing
100%
Compliance Rate
Test Parameter
Method
Result
Requirement
Status
Colorfastness to Light
Colour
ISO 105-B02Grade 5≥ Grade 4
PASS
Colorfastness to Washing
Colour
ISO 105-C06Grade 4≥ Grade 3-4
PASS
Dimensional Stability
Stability
ISO 5077-1.8% / -1.2%≤ ±3%
PASS
Flame Retardancy
Safety
FAR 25.8538s burn / 0 drip≤ 15s burn
PASS
Formaldehyde Content
Chemistry
ISO 14184-1< 16 ppm≤ 20 ppm (OEKO-TEX)
PASS
Martindale Abrasion
Durability
ISO 12947-242,000 cycles≥ 30,000
PASS
Mass per Unit Area
Construction
ISO 3801182 g/m²180 ±5 g/m²
PASS
pH of Aqueous Extract
Chemistry
ISO 30716.84.0 – 7.5
PASS
Pilling Resistance
Durability
ISO 12945-2Grade 4-5≥ Grade 4
PASS
Tear Strength (Warp)
Strength
ISO 13937-238 N≥ 25 N
PASS
Tensile Strength (Weft)
Strength
ISO 13934-1312 N≥ 280 N
PASS
Thread Count Verification
Construction
ASTM D3775118×82 /inch120×80 ±2
PASS
Showing 12 of 12 test parametersLast updated: 2026-02-26 17:02 UTC
OEKO-TEX Standard 100
Class I — Baby Products
GOTS Certified
Organic Textile Standard
FAR 25.853
Aerospace Flame Retardancy
Bluesign®
Sustainable Chemistry
ISO 9001:2015
Quality Management
Partnership

Request a Mill
Capability Deck.

Our technical sales team will compile a customised capability report covering fibre options, construction specifications, finish availability, and lead times matched to your application.

Full loom capacity and MOQ schedule
Fibre availability and lead times
Applicable certifications for your industry
Reference fabric swatches by application
Pricing framework and volume tiers
Not ready to spec yet?

Book a Virtual Mill Tour

A 45-minute live walkthrough of our weaving shed, dye house, and QA lab via video call.

Response within 24 hours · No commitment required